Over 6 years of expertise in component design and development with leading DC-DC Converters and Power Distribution Unit (PDU) projects
Developed product strategies for DC-DC converter and Power Distribution units for the Caterpillar Electrification Projects
Dedicated professional with a passion to learn emerging technologies and innovation
Patent pending with US Patents office (Ref: 23-1148W001) with the application title Fuse Group Assembly for a power converter assembly
Attended IVT conference 2024 at Chicago to stay updated with latest technologies in electrification
Overview
9
9
years of professional experience
Work History
Power Electronics Component Lead
Caterpillar
08.2022 - Current
Collaborated with the Power Electronics technical experts and system engineering leads to establish the application architecture and Functional requirements for DC-DC Converters and PDUs
Worked with NPI & NTI machine/product programs Detailed collaboration with the global technical teams and process partners
Designed and the released prints and 3D models in Team center
Played an active role in supplier selection and development of the potential suppliers by evaluating the product design and Pugh matrix
Identified and worked with Caterpillar Subject matter experts on aspects of the design and assembly
Perform complete requirements generation, component design, simulation, validation and production development for new DC-DC converters and PDUs
Proficient in CAD 3D Modelling and demonstrated understanding of mechanical & electrical systems
Experienced in quality tools including FMEA, APQP, PPAP and NPI resolution process
Profound Knowledge in industry standards like ISO, SAE, IEC and MIL
Strong understanding of product testing approaches, techniques and tools; ability to design, plan and execute testing strategies and tactics to ensure product quality at all stages of manufacturing
Coordinated execution of test plans, including resources, strategy, schedules, processes and tools
Also ensured testing considerations are incorporated into the system design
Closely reviewed supplier agreements like development and commercial agreements including Program description for the joint development
VDC Engineer
Shaw Electric Co.
02.2021 - 07.2022
Developed 3D electrical installation models based on customer contracts
Coordinated BIM models with contract document drawings and specifications
Documentation of the modifications discussed through Coordination meetings with HVAC, Fire Alarm, Plumbing and Structures group
Worked with Project Manager to develop the Project schedules and meet the deadlines
Populating the model with electrical and data devices based on the contract drawings
Identified conflicts, evaluate field problems and issue RFIs as per VDC guidelines for standards and project specific requirements
Release shop floor drawings with proper dimensions and annotations and release As-builts
Reviewed the submittals for the specifications, sizing of the equipment and their clearance
Distributed new and revised models showing changes with revisions and RFI answers as needed to the field
Mechanical Design Engineer
Shrock Manufacturing Inc.
07.2020 - 01.2021
Modelled the fixture for the fabrication of U-bracket on plate for wall-mount bracket
Designed the seat belt components like D-Ring, Roller and Hold down plate from concept through to production for Pedestal
Supported basic CAD revisions, including layouts and detail drawings in accordance to standards
Developed accurate component level prints with proper application of GD&T to ensure overall assembly requirements are met
Responsible for communicating the changes through signoffs on the Engineering Change Notices (ECNs) and Fixture Deviation Notice for the Design Team
Assigned Part-numbers with their associated BOMs and Routings in the Made2Manage ERP
Conducted Root cause analysis for Return parts and supported plan for containment and irreversible corrective action as part of warranty claims
Product Engineer
Manish Industries Pvt Ltd
07.2016 - 08.2018
Designed and Performed analysis on different automotive parts like bearings and brackets
Conducted ANOVA using Minitab to get the optimized machining parameters of the product
Resolved quality issues by implementing various methods like 8D, Fish bone diagram, six sigma to ensure timely corrective action
Validate and evaluate material compatibility for brackets which reduced the internal rejects
Solved complex problem by breaking it down into its component parts
Education
Master of Science - Mechanical Engineering
University of Michigan
Dearborn
04.2020
Master of Science - CAD/CAM
National Institute of Technology (NIT)
Warangal, India
06.2016
Bachelors in Engineering (B.E) - Production Engineering
Osmania University (OU)
Hyderabad, India
05.2013
Skills
3D Modelling (Creo/Catia)
Requirements gathering
Quality Tools (PPAP, FMEA, 8D, APQP)
ERP (Teamcenter, Made2Manage)
Electrical Safety and Industry standards (ISO, SAE, MIL, IEC)
Print releasing
GD&T
Pugh Matrix
Systems Engineering
Project Management
Timeline
Power Electronics Component Lead
Caterpillar
08.2022 - Current
VDC Engineer
Shaw Electric Co.
02.2021 - 07.2022
Mechanical Design Engineer
Shrock Manufacturing Inc.
07.2020 - 01.2021
Product Engineer
Manish Industries Pvt Ltd
07.2016 - 08.2018
Master of Science - Mechanical Engineering
University of Michigan
Master of Science - CAD/CAM
National Institute of Technology (NIT)
Bachelors in Engineering (B.E) - Production Engineering