Strategic Maintenance Superintendent specializing in asset reliability, predictive maintenance optimization, and large-scale shutdown execution within heavily automated, complex manufacturing environments. Adept at leading cross-functional teams, managing Tier 1 capital assets, and eliminating high-risk production bottlenecks to achieve world-class MTTR and MTBF metrics. Champion of continuous improvement who balances tight budgetary oversight with a strict commitment to workforce safety and regulatory compliance.
• Leadership & Operations: Direct multi-shift maintenance operations and direct-hire contractors in a unionized manufacturing facility for the world’s largest finished goods brass foundry, enforcing strict safety, environmental, and collective bargaining standards.
• Reliability & Uptime: Spearhead preventive (PM) and predictive maintenance methodologies, CMMS tracking, and resource allocation for emergency repairs and major planned plant shutdowns.
• Cross-Functional Collaboration: Partner with Operations, Engineering, and Safety leadership to eliminate recurring failure modes, streamline shutdown execution, and protect workforce well-being while hitting plant production capacity targets.
• Preventive Maintenance Optimization: Increased PM completion rate from 67.1% to 88.9% by implementing visual tracking tools for maintenance staff across all shifts.
• Availability & Performance Gains: Raised molding line machine availability from 67% to 93.7% through strategic OEM engagements for targeted inspections, workforce training, and rigorous PM redesigns.
• Key Metrics: Achieved a Mean Time to Repair (MTTR) of 0.26 and a Mean Time Between Failures (MTBF) of 6.3 hours across all molding lines by collaborating with engineering to resolve root-cause
failures.
• Asset Management: Standardized critical spare parts inventories for all Tier 1 foundry assets—including melting furnaces, conveyors, cranes, molding equipment, and hydraulic/pneumatic systems—to guarantee immediate component availability and prevent line-stoppages.