Joao Facciotti
Carbondale
Summary
Industrial engineering professional with robust background in streamlining manufacturing systems and improving operational workflows. Proven ability to enhance team performance and drive results through effective collaboration and adaptability. Skilled in process optimization and problem-solving, consistently meeting high standards of quality and efficiency.
Overview
7
7
years of professional experience
Work History
Industrial Engineer
NASCOTE INDUSTRIES
01.2024 - Current
- Implemented Continuous Improvement project focused on labor productivity resulting in an estimate $140,000/year savings
- Analyzed and identified the source of roughly $200,000/year in Cost of Poor Quality
- Responsible for creating and optimizing factory layout including assembly line and WIP storage locations
- Implemented JIT in the Rivian Fascias program
- Completed Kaizen project in the 71X Rear Assembly line resulting in a 15% reduction in Cycle time
- Created several Computer-based Simulations of different assembly lines using the Flexsim software
- Justified Investments by created several quotes for new and existing programs
- Analyzed, implemented and optimized Material Flow processes
Graduate Assistant (GA), CESL Admissions Assistant, Conversation Partners Program Coordinator
CENTER FOR ENGLISH AS A SECOND LANGUAGE
05.2022 - 12.2023
- Responsible for processing immigration documents such as I-20s, Passports, and DS-2019s
- Responsible for desk work: data entry, inventory, filing, copying
- Coordinated the Conversation Partners Program
- SIU-ON-CAMPUS JOB
Production Engineer Tech
PRYSMIAN GROUP
09.2019 - 05.2022
- Developed Quality Control metrics to analyze start-up efficiency in Continuous Vulcanization lines
- Executed a Quality Control project that used Material Review Board (MRB) data to identify, predict and corrected sources of Alternate Current Blow and Corona NCPs across multiple manufacturing lines resulting in an average decrease of 27% of these specific NCPs
- Implemented projects for copper scrap reduction on the factory floor resulting in a $300,00.00/annually decrease in the cost of poor quality (COPQ)
- Analyzed the NCPs/speed results for the Continuous Vulcanization lines top parts, increasing productivity of 197hours/year
- Completed Time studies projects in Continuous Vulcanization lines, which resulted in an estimated decrease of 19% in downtime, and a copper wire rewinding line, increasing the productivity by 20%
- Identified the source of $80,000.00/month worth of Unknow scrap
- Executed a Black Belt project that identified and quantified sources of variation in the production of copper wire resulting in the reduction of excess material usage
- Acted as a shift Supervisor for the entire factory in several instances
- Performed Quality Assurance Audits in products and processes
- Conducted Process Capability Analysis on different processes resulting in an increase in accuracy on the Copper Drawing lines
- Conducted Cost-Benefit analysis for flat strap guide plates, weight sample reduction, and for 350kcmil, 750kcmil, and 1000kcmil Copper strand designs
- Used FMEA methodology to troubleshoot and diagnosed copper tape overlap issue on line #17
- Used DMAIC methodology to reduce the cost of poor quality (COPQ)
- Wrote and reviewed several Process sheets for Continuous Vulcanization lines
- GENERAL CABLE FACILITY
Office Assistant
S.T.E.M. EDUCATION RESEARCH CENTER
09.2018 - 05.2019
- Responsible for desk work: data entry, inventory, filing, copying
- Completed small projects such as updating the STEM website
- Processed applications for K-12 professors, including data collection and data management, as well as helping with individual applications by providing necessary information and gathering necessary documents
- SIU-ON-CAMPUS JOB
Education
Master’s Degree - Quality Engineering and Management
Southern Illinois University (SIU)
Carbondale, ILBachelor’s Degree - Industrial Management and Applied Engineering
Southern Illinois University (SIU)
Carbondale, IL05.2019
Skills
- Six Sigma Black Belt training
- Lean Manufacturing
- Quality Assurance
- Design of Experiments
- Advanced Statistics
- Reliability Analysis
- Proficient in MS Excel, Word, Project, Access, and PowerPoint
- Flexsim Software
- Programing Language (C & Python)
- Computer-Aided Design (CAD)
- Bilingual (Portuguese / English)
Languages
English
Full Professional
Portuguese
Native or Bilingual
Timeline
Industrial Engineer
NASCOTE INDUSTRIES
01.2024 - Current
Graduate Assistant (GA), CESL Admissions Assistant, Conversation Partners Program Coordinator
CENTER FOR ENGLISH AS A SECOND LANGUAGE
05.2022 - 12.2023
Production Engineer Tech
PRYSMIAN GROUP
09.2019 - 05.2022
Office Assistant
S.T.E.M. EDUCATION RESEARCH CENTER
09.2018 - 05.2019
Bachelor’s Degree - Industrial Management and Applied Engineering
Southern Illinois University (SIU)
Master’s Degree - Quality Engineering and Management
Southern Illinois University (SIU)