Darshan Ajmera
Process Engineer
Roselle,IL
Summary
Adaptable Process Engineer ready to tackle diverse projects and variable production realities. Carefully manages internal personnel and third-party contractors to produce cohesive and optimized final project results. Committed to reducing completion times, budgetary impacts and success rates.
Overview
2
2
years of professional experience
2
2
Certifications
Work History
Process Engineer
Medefil Inc.
Glendale Heights, Illinois
10.2023 - Current
- Optimized formulation and production processes, reducing product variability by 20% and lowering specification failures by 30%, resulting in a 15% increase in batch success rate.
- Delivered hands-on technical support and process control optimization, resolving 90% of equipment-related issues within 24 hours and improving production uptime by 18%.
- Spearheaded capital investment projects from scope definition through execution and qualification, ensuring timely delivery and performance tracking.
- Developed and implemented 20+ SOPs, process descriptions, and technical protocols, improving procedural adherence by 95% across four production areas.
- Created and modified key validation and engineering documentation including URS, FRS, VMP, and C&Q plans to support project lifecycle activities.
- Conducted system risk assessments, P&ID walk-downs, and performance qualification (PQ), identifying and resolving 100+ instrumentation issues to support regulatory readiness.
- Championed continuous improvement through change control processes, contributing to a 20% reduction in deviations and enhancing audit preparedness.
- Performed root cause investigations and implemented CAPAs, reducing recurring process deviations by 40% and improving equipment reliability by 25%.
- Collaborated with cross-functional teams (QA, Manufacturing, and Validation) on technical troubleshooting and deviation management, improving issue resolution time by 35% and ensuring GMP compliance.
Education
Post Graduate Diploma - Advanced Chemical Engineering
The University of Manchester
Manchester, United Kingdom07-2023
Bachelor of Technology - Chemical Engineering
SRM Institute of Science and Technology
Chennai, India06-2020
Skills
Process Optimization & Troubleshooting
Good Manufacturing Practices (GMP)
Good Documentation Practices (GDP)
Microsoft Office
Certification
Lean Six Sigma Green Belt Professional
Six Sigma Global Institute
Nov 2025
Timeline
Process Engineer
Medefil Inc.
10.2023 - Current
Bachelor of Technology - Chemical Engineering
SRM Institute of Science and Technology
Post Graduate Diploma - Advanced Chemical Engineering
The University of Manchester